Award-Winning Full Vehicle Digital-Twins
Take advantage of the integration of world-class engineers, subject matter experts, award-winning technologies, and processes to drive actionable results and achieve your benchmarking goals.
Give Context and Purpose to Your Benchmarking Data
We have taken the Automotive Benchmarking process to a whole new level. Using highly accurate Digital-Twins of full vehicles prepared using our Patented Technology, we can help you assess and benchmark a competitor’s entire vehicle or a component relative to design fitness, lightweighting targets, and program-level cost reduction goals. Take advantage of actionable insights that are available exclusively from Caresoft Global.
Data
Knowledge
Actionable Results
Explained with videos
Digital-Twins Technology for Benchmarking
DeltaCosting™ approach to drive Cost Reduction.
Global Technology Centers
Drive Actions, Not Data
Exclusive Advanced Data
Gain actionable insights with our exclusive advanced data on EV tech, electrical systems, BIW, and much more.
Traditional Teardown
Access highly detailed teardown data along with several unique perspectives such as component-level comparisons.
Drive Cost Reduction Programs
Drive cost reduction, eliminate waste, and refine design fitness.
Customer acceptance rate of Cost Reduction ideas for implementation: >75%
Deliverables and Packages
Caresoft Global delivers unmatched vehicle benchmarking insights through its Iceberg platform, providing teardown studies, digital twin data, advanced component analysis, and cost benchmarking. Our data packages enable automotive OEMs, suppliers, R&D teams, and cost analysts to gain valuable insights into vehicle design, technology, and manufacturing costs.
Traditional Teardown and Advanced Data Packages
- Covers global motors shows across North America, Europe, and Asia.
- Provides detailed photographs of close to a million of from 4000+ vehicles, including new launches, concept cars, and facelifts.
- Categorized vehicle data for exterior/interior design trends, technology features, and materials.
- Delivered through Iceberg, with 12-month access and unlimited user licenses.
- Complete vehicle teardown analysis, covering North America, Europe, China, and Asia.
- Pre-teardown reports with full vehicle specifications, eye-catching features, and mass distribution.
- Bill of Materials (BOM) & Component Breakdown, including:
- Part photographs, dimensions, assembly location.
- Supplier details and manufacturing processes.
- Material classifications and weight distribution.
- Specialized Teardown Analysis:
- HV Battery Systems & E-Motors – Cell chemistry, cooling architecture, connection schematics.
- BIW (Body-in-White) Structure – Cross-sections, panel-by-panel teardown, joining techniques (welds, rivets, adhesives).
- Electronics & Wiring Harness – ECU schematics, grounding topology, high/low voltage harness details.
- Thermal & Chassis Systems – Cooling circuits, active grill shutters, chassis hardpoint measurements.
- Data available through Iceberg, with parts access at Caresoft Global’s technology for in person inspections.
This package provides engineering-level data with high-precision scanning and component analysis.
- 3D Viewer & Scanning
- Full vehicle 3D scans – Part-level data in .STL format, ideal for reverse engineering.
- Point cloud data – Captures vehicle structure in great detail.
- Ergonomic & Occupant Studies: 2D manikin-based seating analysis – Driver and passenger ergonomics.
- Vehicle Cut Sections: 50+ interior and exterior cross-sections for detailed structural analysis.
- BIW Studies
- Panel-by-panel teardown, weight analysis, and joining techniques (spot welds, adhesives, rivets).
- Chemical composition and hardness tests for material properties.
- Chassis Analysis
- 3D chassis scan with load-based deformation studies.
- Sub-frame cross-sections & joining technology assessments.
- Electrical Architecture Study
- Full-vehicle electrical schematics, including low-voltage (LV) and high-voltage (HV) wiring diagrams.
- Electronics & Network Communication Study: ECU functionality report, including communication topology (CAN, LIN, FlexRay).
- Electrical Harness Drawings & Costing: Detailed wire harness design analysis with connector specifications and costing reports.
- HMI (Human-Machine Interface) Study: Touchscreen dimensions, infotainment UX study, climate control integration.
- Lighting System Study: Teardown of headlamps, tail lamps, PCB light function analysis, and lux measurements.
- Thermal Architecture & HVAC: Schematics of cooling systems, including battery and e-motor heat dissipation.
- HV Battery Structural Study: Full battery module, cell composition, and manufacturing structure analysis.
Technology Packages
This package focuses mainly on electric vehicle (EV) drivetrain technologies, including:
- HV Battery Architecture & Material Study
- Internal battery pack connection schema, BMS (Battery Management System), bus bar design.
- Battery thermal management and attachment strategies.
- Material analysis – Cell chemistry (anode, cathode, separators).
- E-Motor Advanced Study
- Teardown study of traction motors, stator and rotor assembly, winding techniques.
- Cooling path analysis and efficiency optimization.
- HV Battery Architecture & Material Study
This next-gen engineering solution provides 3D CAD, CAE & CFD models, allowing for virtual benchmarking and simulation.
- Full Vehicle 3D CAD Models for digital analysis.
- CAE (Computer-Aided Engineering) Models for crash simulations and structural testing.
- CFD (Computational Fluid Dynamics) Analysis for aerodynamics and cooling efficiency.
DeltaCosting™
Caresoft’s DeltaCosting™ package provides directional cost differentials for automotive components by comparing similar components across competing vehicles.
- Detailed cost structure analysis for: BIW & Closures, Chassis & Suspension, Powertrain & EV Components.
- Manufacturing cost estimation, including:
- Material cost, supplier pricing, labor, and burden rates.
- SG&A (Sales, General & Administrative) overhead and profit margin evaluation.
- Comparative cost analysis between industry-leading electric and ICE vehicles.
Caresoft Global Technology Centers
Caresoft Global operates multiple technology centers worldwide, enabling automotive benchmarking, teardown analysis, and cost reduction programs. These centers provide our customers with access to latest vehicles of interest with the option to inspect parts in person and correlate against the data in Iceberg Benchmarking platform.
By Steve Kensett, Former Chief Body Architect, General Motors
Ready to get started?
We are a technology-driven global engineering solutions company addressing challenges relative to benchmarking, product development, cost optimization, manufacturing, and aftermarket for major automotive OEMs, off-highway, commercial vehicle manufacturers, and their suppliers. Our award-winning technologies combined with highly evolved processes enable our customers to gain actionable insights that accelerate R&D programs, fuel growth decisions, cut costs, and improve efficiencies.
